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Solutions for Chemical Industry

Chemical Industry

Chemical production is a highly complex and continuous system engineering process. From raw material handling and chemical reactions to product separation and waste management, each stage depends on a stable, efficient, and safe power and control core. In typical process industries such as synthetic ammonia, the entire workflow—from feedstock gas compression, purification, and ammonia synthesis to tail gas recovery and environmental protection—demands even higher reliability of power equipment, precision in control, and overall system safety.

The motors that drive production lines, the power supplies that deliver precise energy for critical reactions, and the control systems that ensure smooth startup and shutdown of large units all directly impact production capacity, energy consumption, and operational safety. With deep insight into chemical processes, we focus on the industry’s core needs to deliver tailored electrical power and control system solutions.

Our supporting products achieve IP65 ingress protection and explosion-proof ratings, complying with ATEX and NEMA standards. They are suitable for environments where explosive mixtures may form from flammable gases or vapors of Group IIA, IIB, IIC,Temperature Classes T1–T4, and air. Equipment certifications include Exd IIAT4 and Exd IIBT4, Category II. Designed specifically for flammable and explosive operating conditions, they eliminate safety hazards at the source. Our core solutions include:

Excitation Equipment & Frequency Converters
Provide precise control for large synchronous motors and asynchronous motors such as pumps and fans. Ensure efficient and stable operation of key equipment including syngas compressors, recycle compressors, and ammonia refrigeration units. Enable accurate regulation of process flow and pressure with significant energy savings, particularly suited for speed control and energy efficiency optimization of high-speed centrifugal compressors in ammonia plants.

High-Voltage Control Power Supplies & Power Regulation Equipment
Deliver stable, precisely adjustable AC/DC power for electrolytic hydrogen production, electric heating, desalination, and related electrochemical processes in synthetic ammonia. Maintain consistent reaction conditions to enhance product purity, hydrogen supply stability, and production efficiency.

High-Voltage Solid-State Soft Starters
Enable smooth starting of large motors, minimizing electrical and mechanical stress on the grid and drive systems. Protect critical equipment such as feedstock compressors, circulating water pumps, and fans, extending service life while reducing startup risks and maintenance costs in ammonia plants.

CCUS-Ready Electrical Control Systems
Offer precise power regulation and stable supply throughout carbon capture, separation, compression, transport, and storage processes. Ensure consistent capture efficiency and safe handling of media, supporting synthetic ammonia and other chemical plants in effective carbon reduction and alignment with green, low-carbon, and green-ammonia production goals.

Designed for flammable and explosive atmospheres common in hydrogen energy facilities, fine chemical plants, and ammonia plants, these systems provide safe purging protection for electrical equipment in motors, diesel generator sets, and hydrogen-related areas. Eliminate ignition risks from electrical sparks and reinforce intrinsic safety across chemical installations.

We deliver more than hardware-we provide reliability assurance, energy-efficiency optimization, and integrated safety protection, all built on process understanding. Supported by stable power drives and intelligent control, we help synthetic ammonia and other chemical enterprises optimize processes, ensure continuous operation, and steadily achieve goals in cost reduction, efficiency gains, and green, low-carbon development.

Current Landscape

The global chemical market is projected to reach USD 6.1324 trillion by 2025, growing at a CAGR of 2.3%. Demand is fueled by energy transition materials—such as battery chemicals, lightweight materials, and renewable feedstocks—along with steady requirements from the automotive, construction, and electronics sectors.

On July 8, the EU formed the “Key Chemicals Alliance” to strengthen its chemical industry, mitigate production shutdown risks, and tackle supply chain vulnerabilities and trade distortions. The alliance promotes clean carbon sources—including carbon capture, biomass, and waste—and supports the adoption of renewable energy.

New Drivers: Transition to specialty chemicals like biodegradable and bio-based products.

Opportunities: Sustainability and green chemistry, renewable resources, and the circular economy.

Green Energy: Increasing use of solar, wind, and bioenergy.

3D Printing: Creating complex chemical products directly from digital designs for use in catalysts, specialized parts, and packaging.

Artificial Intelligence: AI enables real-time analysis of manufacturing data to reduce waste and operating costs, while AI-driven simulation streamlines new product development.

Challenges

Supply Chain: Changes in the global landscape.

Transformation of AI and automation.

Sustainability: Policies and regulations imposed by international organizations and various countries.

Primary Goals of Chemical Industry Customers (Electrical-Related)

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Industry Scenarios - Motor-Related - New Construction/Transformation/Upgrading Scenarios

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High and low voltage motors (synchronous/asynchronous) regulate power via corresponding electrical systems such as excitation systems, variable frequency drives, or soft starters. These are paired with PLC or customized controllers and integrated into instrumentation and control cabinets for automated operation, while power distribution switchgear ensures a stable electricity supply.

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Industry Scenarios - Application Configuration of Industrial Heat Pumps

Energy-Intensive Industriy

Heavy industry accounts for 90% of China’s industrial heating demand.
This includes the five most energy-intensive sectors: iron and steel, pulp and paper, chemicals, non-metallic minerals, and non-ferrous metals.

Energy-intensive industries often rely on fossil fuels for high-temperature processes (above 200°C). Effectively utilizing the substantial waste heat generated in these processes can significantly optimize thermal flow in China's industrial sector.

Light Industry

Light Industry refers to sectors characterized by lower energy intensity and heating temperature requirements compared to energy-intensive industries. Typical processes often involve the use of steam or high-temperature hot water.
It encompasses a variety of sectors including machinery (37% of China's light industry energy consumption), food (17%), textiles (17%), vehicles (9%), wood processing (2%), as well as mining (10%) and construction (9%).

Industry Scenarios - Hydrogen Production

We specialize in delivering robust power and electrical solutions for the hydrogen industry. Our tailored Electrical Balance of Plant (eBoP) packages support various production pathways, from coal and natural gas reforming to By-Products conversion and electrolysis. By ensuring the stability and high efficiency of your operations, our solutions provide a reliable foundation for your hydrogen production goals.

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Comparison of Hydrogen Production Costs

1.Electrolytic Hydrogen Production Cost:
at electricity price of 0.2 CNY/kWh     
Alkaline Water Electrolysis:    
Annual output: 2 million Nm³ | Cost: 18.8 CNY/kgH₂     
PEM Water Electrolysis:     
Annual output: 1 million Nm³ | Cost: 48.9 CNY/kgH₂ 
2.Industrial By-Product Hydrogen Production:    Cost: 12-18 CNY/kgH₂ 3.Natural Gas and Coal-Based Hydrogen 
Production:     
Coal-to-Hydrogen: 11.5 CNY/kgH₂     
Natural Gas-to-Hydrogen: 48.9 CNY/kgH₂

Three Methods of Water Electrolysis for Hydrogen Production

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Scenario-Environmental protection

We help industrial clients meet stringent environmental standards by supplying specialized high-voltage power supplies. Our systems power key environmental technologies, including electrostatic precipitation, plasma purification for waste gas, and electrolysis/electrodialysis for wastewater, ensuring compliance and sustainable operations.

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Scenario-Carbon Capture (CCUS) - Technical System and Maturity Level

Our integrated solutions are specifically engineered to power high-load equipment, such as large compressors and pumps, while maintaining a stable and reliable electrical supply. By providing dependable and optimized systems, we help you maximize the operational efficiency of your CCUS facility, reduce energy consumption, and secure the long-term viability of your decarbonization investment.

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CCUS - cumulative CO2 emission reductions

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CCUS- Cost and Potential

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Scenarios - Waste Heat Power Generation

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Industrial Waste Heat Resource Distribution

Industry

Waste Heat Sources

Proportion of Fuel Consumption

Metallurgy

Steel rolling heating furnaces, soaking pits, open hearth furnaces, converters, blast furnaces, roasting kilns, etc.

Over 33%

Chemical

Reaction heat (e.g., physical sensible heat from gas generation, shift gas, syngas); combustible heat (e.g., fuel heat from carbon black tail gas, acetylene gas)

Over 15%

Building Materials

High-temperature flue gas, kiln top cooling, high-temperature products, etc.

Approximately 40%

Glass

Glass furnaces, enamel kilns, crucible kilns, etc.

Approximately 20%

Papermaking

Dryers, digesters, waste gas, black liquor, etc.

Approximately 15%

Textile

Drying machines, sizing machines, boiling furnaces, etc.

Approximately 15%

Machinery

Forging heating furnaces, cupolas, heat treatment furnaces, exhaust from air hammers, etc.

Approximately 15%

Case - SOLUTIONS for Ammonia Synthesis Plants

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EQUIMENTS: Motor Room Connection Diagram

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EQUIPMENTS: Supporting HV/LV Electrical System Schematic

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